L-1771 Rev. E
OWNER'S MANUAL
For the latest product updates and setup tips:
Visit us on the web!
www.brinly.com
Important: This manual contains information for the safety of
persons and property. Read it carefully before assembly and
operation of the equipment!
Congratulations on your purchase! Your Lawn-Vac will require significant assembly time. Depending
on your skills; you should plan on 4 to 8 hours for assembly. Please call us at 877-728-8224 if you have
questions regarding the assembly or operation of your Lawn-Vac.
Note: Warranty registration required! Please make sure you send in the warranty card with required
information and record the serial numbers below.
Serial Number:
Engine Number:
MODEL:
LVS-33 BH
LVS-33 BHK
Assembly
Installation
Operation
Repair Parts
For use with
Lawn/Garden Tractors
LVS-33BH PolyVAC System fits the following
mower deck sizes of current tractor models:
PolyVAC System
TM
• John Deere 42'', 48'' & 54'' • MTD 38'', 42'' & 46''
• Murray 40'', 42'' & 46'' Troy-Bilt 42'', 42''
• Craftsman 42'', 46",48'' & 50'' • Bolens 38'' & 42''
Cub Cadet 38'', 42'' 44''50" • Stanley 42'' & 46''
• Husqvarna 46'', 48" & 54"
• John Deere ''X'' Series - 42'', 48'' , 54'' & 62''
NOT recommended for zero turn Radius (ZTR) mowers.
L-1771 Rev. E 2
CUSTOMER RESPONSIBILITIES
TABLE OF CONTENTS
!
This symbol will help to point out important
safety precautions throughout this manual. It
means - ATTENTION!
BECOME ALERT! Your safety is involved.
CONGRATULATIONS on your new Brinly-Hardy Lawn Vac
System! Your Lawn Vac has been designed, engineered
and manufactured to give you the best possible
dependablility and performance.
Should you experience any problem you can not easily
remedy, please do not hesitate to contact our knowledgable
customer service department toll-free at 1-877-728-8224.
Please read and retain this manual. Familiarize yourself
with the entire manual before begining and verify that all
hardware is present. And please, always observe the
"Safety Rules". Read and Observe the "Safety Rules".
Follow a regular schedule in maintaining, caring-for and
using your Brinly-Hardy Lawn Vac System
.
CUSTOMER RESPONSIBILITIES...................................2
SAFETY............................................................................2
HARDWARE.....................................................................3-4
PARTS LIST............... ......................................................4-10
ASSEMBLY ......................................................................11-23
TRACTOR PREPARATION..............................................24-26
OPERATION & USE.........................................................27
CONVERSION TO GARDEN CART.................................28
MAINTENANCE & STORAGE..........................................29
TROUBLE SHOOTING GUIDE........................................30
RULES FOR SAFE OPERATION
Know controls and how to stop quickly, READ THE
TRACTOR OWNER'S MANUAL.
Do not allow children to operate the vehicle, do not allow
adults to operate without proper instruction or without having
read the owner's manual.
Do not carry passengers. Keep children and pets a safe
distance away.
Keep your eyes and mind on your tractor/attachment and
area being covered. Do not let other interests distract you.
Do not drive close to creeks, ditches and public highways.
Watch out for traffic when crossing or near roadways.
Keep the vehicle and attachment in good operating condition
and keep safety devices in place.
Keep all nuts, bolts and screws tight to be sure the
equipment is in safe working condition.
The vehicle and attachment should be stopped and
inspected for damage after striking a foreign object. The
damage should be repaired before restarting and operating
the equipment.
See tractor equipment owner's manual for safe operation of
the equipment
.
STOP ENGINE when servicing, cleaning, or installing the
hose or chute.
NEVER operate the blower without chutes and hoses
securely in place.
NEVER operate the engine unless it is firmly attached to the
Lawn Vac chassis.
NEVER open canopy unless blower engine is stopped.
ALWAYS wear protective eyewear.
DO NOT STAND behind cart in the exhaust discharge area
when blower engine is running!
ALWAYS keep shields, guards, and hoses securely
attached.
NEVER attempt to clear a clog with the engine running.
BURNS can be caused by hot exhaust.
FIRES can be started by build-up of debris and dirt on the
engine and surrounding areas. Keep your unit clean.
NEVER fill the gas tank with the engine running. Allow time
for cooling before refueling.
Never operate the mower unless the grass deflector or the
deck adapter and hose provided with your Lawn Vac are in
place.
Do not carry passengers. Keep children and pets a safe
distance away.
Always wear substantial footwear. Do not wear loose fitting
clothing that can get caught in moving parts.
Do not exceed 4 mph. Not for highway use.
Stay off steep slopes and grades.
Stay alert for holes in the terrain and other hidden hazards.
Do not load cart with more than 650 pounds.
Do not allow others near the equipment when operating
equipment.
Heavy loads will affect vehicle braking and stability. Consult
your tractor owner’s manual.
Due to the extended wheelbase of the Lawn Vac, turning will
require more area than normal conditions.
L-1771 Rev. E3
TOOLS REQUIRED FOR ASSEMBLY:
* 1/2” wrench (2),
* 5/16" Wrench
* 7/16" wrench (2)
* 9/16" wrench (2), * Marker
* 3/4" wrench (2)
* Pliers, * Scissors, * Pencils
* Flat Head Screwdriver
* Jig Saw or Key Hole Saw
* Drill, * 1/4", 11/32" Drill Bit
THE FOLLOWING TOOLS WILL SPEED ASSEMBLY:
* Rachet with 8" extention
* 5/16" ; 7/16" ; 1/2" ; 9/16" Sockets
TOOLS FOR SCHEDULED MAINTENANCE:
* Torque wrench 0-45 Ft.-lbs.
* 1/8" Allen Wrench
* Tire Pressure Gauge
* 1/2" Socket with 8" extension
TURN TO PAGE 28 FOR REQUIRED BREAK IN AND MAINTENANCE SCHEDULE.
!
STOP
Your polyVAC system engine is
shipped without oil or gasoline.
DO NOT attempt to start your
PolyVAC engine without
servicing the engine for oil First.
L-1771 Rev. E 4
Parts Reference
To Order Parts Call:
877-728-8224
Visit us on the web:
www.brinly.com
Cart Parts List
REF. LVS-33-BH QTY. LVS-33BHK QTY. DESCRIPTION
NO. PART NO. PART NO.
1. B-3034-10 1 B-3034-10 1 Clevis
2. B-4599-10 1 Axle Support
3. B-6667-10 1 B-6667-10 1 Lock Bracket
4. B-4261 1 Axle
5. B-4304T 2 Wheel
6. B-6603 1 Bed, Poly
7. B-6645-10 1 B-6645-10 1 Towbar, Rea
8. B-6659-10 1 B-6659-10 1 Towbar, Front
9. B-8026-10 2 B-8026-10 2 Support, Longitudinal
10. B-4377 1 B-4377 1 Cylinder, Gas
11. B-6668-10 1 B-6668-10 1 Handle, Bed Release
1008259-10**
** - if equipped
1008259-10** Foot Pedal1 1
12. B-6577-10 1 B-6577-10 1 Bracket, Gas Spring
13. 20M1016P 11 20M1016P 3 Machine Screw, 5/16” x 1”
15. 2M1012P 4 2M1012P 4 Hex Bolt, 5/16” x 3/4”
16. 30M1000P 11 30M1000P 3 Hex Nut, 5/16”-18
17. B-4378 2 B-4378 2 Stud Ball
18. 40M1000P 11 40M1000P 3 Lock Washer, Med. 5/16”
19. 2M1064P 1 2M1064P 1 Hex Bolt, 5/16” x 4”
20. 45M1111P 15 45M1111P 7 Flat Washer, 5/16”
21. B-1675P 1 B-1675P 1 Lock Nut, 3/8”-16
22. B-3861 1 B-3861 1 Hitch Pin, 1/2” x 2-1/2”
23. B-4305 2 B-4305 2 Retainer Ring, 3/4” E-Type
24. B-1674P 7 B-1674P 7 Lock Nut, 5/16” 7
25. B-5606 4 B-5606 4 Machine Bushing, 3/4”
26. 2M1616P 1 2M1616P 1 Hex Bolt, 1/2“ x 1”
27. 2M1256P 1 2M1256P 1 Hex Bolt, 3/8” x 3-1/2”
28. B-1677P 1 B-1677P 1 Hex Nut, 1/2”
29. B-6300 1 B-6300 1 Latch Spring
31. D-146P 1 D-146P
1 Hairpin Cotter, 1/8”
32. B-6492-C 1 B-6492-C 1 Decal, Caution
60. B-7255-10 1 B-7255-10 1 Support Plate
L-1771 Rev. E5
EXPLODED REFERENCE
13
13
13
20
20
6
13
23
25
25
23
25
17
16
18
16
18
18
16
18
16
25
10
7
15
24
22
28
11
29
24
17
26
19
24
20
32
27
31
4
2
5
5
9
9
60
3
8
18
15
15
24
21
12
24
1
Serial Number
20
FOOT PEDAL
(if equipped)
L-1771 Rev. E 6
Parts Reference
REF.
NO.
PART NO.
DESCRIPTION
QTY.
Canopy Parts List
To Order Parts Call:
877-728-8224
Visit us on the web:
www.brinly.com
33
34
35
36
37
38
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
2M1032P
B-4785
2M0824P
L-1771
30M1000P
B-6792-10
B-4355
11M0824P
2M1024P
B-6456
B-4786
B-6492-A
B-6793-10
B-6796-10
B-6794-10
B-6798-10
B-6799
B-6800
B-6903-01
B-6492-B
B-4666
B-6921
45M1111P
B-1674P
2M1040P
45M0909P
Hex Bolt, 5/16" x 2"
1/4" Nylon Lock Nut
1/4" x 1-1/2", Hex Head Bolt
Instructions
5/16", Hex Nut
Front Bracket
5/16" Whiz Lock Nut
Carriage Bolt, 1/4" x 1-1/2"
Hex Bolt, 5/16" x 1-1/2"
5/16" x 1-1/2", Eye Bolt
Nylon Lock Nut, 5/16"
Warning Label
Side Bracket
Top Tube
End Tube
Handle
Rod, Threaded
Canopy
Clip, Canopy Retainer
Warning Label
Quick Link
Spacer, 1/8"
5/16", Flat Washer
5/16", Lock Nut
5/16" x 2-1/2", Hex Bolt
1/4”Flat Washer
2
4
4
1
2
1
8
2
4
2
1
6
1
1
2
2
1
1
1
8
1
1
2
4
2
8
L-1771 Rev. E7
54
53
51
47
46
46
52
52
52
52
41
41
38
34
34
35
59
59
59
59
50
49
48
48
43
40
40
33
55
56
37
33
55
56
37
56
56
57
52
58
58
42
42
44
44
44
45
34
34
34
44
52
L-1771 Rev. E 8
Parts Reference
REF.
NO.
PART NO.
DESCRIPTION QTY.
Engine Parts List
To Order Parts Call:
877-728-8224
Visit us on the web:
www.brinly.com
67
68
69
70
71
72
73
74
75
76
78
79
80
81
82
83
84
85
86
87
88
90
91
92
11M0812P
11M0816P
2M1024P
30M0800P
45M0909P
45M1111P
B-4785
B-4786
B-6890-15
B-6367-10
B-7113
B-6469
1008391
B-6492-D
B-6478-10
1007295-10
B-7129
B-6697
B-6467
B-6492-G, E
B-6476-01
B-6457
10M0828P
B-7131-01
1/4" x 3/4", Carriage Bolt
1/4" x 1", Carriage Bolt
5/16" x 1-1/2", Hex Head Bolt
1/4" Hex Nut
1/4" Flat Washer
5/16" Flat Washer
1/4" Nylon Lock Nut
5/16" Nylon Lock Nut
Impeller Assembly
Blower Housing Plate
Engine
5/16" x 3/4" Hex Fl. Screw
Blower Housing Assembly
Warning Label
Upper Chute Bracket
Blower Band, Painted
3/8-24" x 1-1/4", Hex Fl. Screw
Spring Washer
Upper Chute
Warning Label
Hose Support Rod
Cable Assembly
1/4" x 1-3/4" Carriage Bolt
3/8” Thick-Washer
10
1
4
1
13
4
13
4
1
1
1
4
1
1
1
1
1
1
1
1
1
1
3
1
L-1771 Rev. E9
88
86
90
73
71
80
73
71
73
71
71
70
73
69
72
78
75
68
82
83
71
73
84
85
91
79
67
67
74
87
81
76
111
92
L-1771 Rev. E 10
Parts Reference
REF.
NO.
93
94
95
96
97
98
99
101
102
103
104
105
106
107
108
109
110
111
PART NO.
B-6463
B-6465
B-6492-F
B-6464-10
B-6479
B-6480
B-6504
10M1040P
11M0816P
11M1016P
2M1016P
45M0909P
45M1111P
B-4355
B-4785
B-4786
R-618
45M2121P
DESCRIPTION
Mower Deck Housing
Hose
Warning Label
Mower Deck Bracket (Large)
Hose Clamp 8"
Bunji Cord 36"
Mower Deck Bracket (Small)
5/16" x 2-1/2", Carriage Bolt
1/4" x 1" Carriage Bolt
5/16" x 1", Carriage Bolt
5/16" x 1", Hex Bolt
1/4" Flat Washer
5/16" Flat Washer
5/16" Whiz Lock Nut
1/4" Nylon Lock Nut
5/16" Nylon Lock Nut
Special Washer
5/8" Flat Washer
QTY.
1
1
1
1
2
1
1
2
2
5
3
6
3
6
2
6
6
1
Hose Parts List
97
94
98
97
95
103
110
108
105
108
105
96
101
109
93
108
105
105
110
110
102
102
103
103
99
101
108
106
107
100
101
To Order Parts Call:
877-728-8224
Visit us on the web:
www.brinly.com
L-1771 Rev. E11
Step 1.
Model BH Only
Hardware Bag A
13
20
20
16
16
18
18
2
9
20
5/16" Flat Washer
Qty. 6
16
5/16" Hex Nut
Qty. 6
5/16" x 1", Mach. Screw
Qty. 6
13
18
5/16" Lock Washer
Qty. 6
Assemble Longitudal Supports &
Partially Install Axle Support to Bed
L-1771 Rev. E 12
Step 2.
Model BHK Only
Remove Wheels and Axle
Remove Towbar Assembly
(No longer used)
Remove Lock Bracket
(No longer used)
Remove Axle Support Machine Screws from Bed
Step 3.
Model BHK Only
LOOSEN, BUT
DO NOT REMOVE
!
2
16
18
6
13
20
L-1771 Rev. E13
Step 4a.
Model BHK Only
Step 4b.
BH & BHK Models
6
2
9
9
16
18
20
13
20
13
12
16
18
Install Longitudal Supports, Support
Plate & Gas Spring Bracket
Install Spring Bracket
Note: The LVS-33BHK does not use the
Lock Bracket and Towbar that originally
came with your cart.
L-1771 Rev. E 14
Step 5.
Hardware B
20
5/16" Flat Washer
Qty. 3
13
5/16" x 1", Mach. Screw
Qty. 3
16
5/16" Hex Nut
Qty. 3
18
5/16" Lock Washer
Qty. 3
Lock Bracket (New)
A.) Assemble gas spring bracket
and new lock bracket.
B.) Using the gas spring bracket
as a guide, drill 11/32" hole.
60
12
2
16
18
20
13
2
6
3
12
60
Assemble Support Plate, Gas Spring
Bracket and Lock Bracket to Bed
L-1771 Rev. E15
Step 6.
Hardware Bag C
Assemble Towbar
20
5/16" Flat Washer
Qty.
4
24
5/16" Lock Nut
Qty. 5
26
1/2" x 1", Hex Bolt
Qty. 1
28
1/2" Hex Nut
Qty. 1
19
5/16" x 4" Hex Bolt
Qty. 1
29
Latch Spring
Qty. 1
3/8" Hex Lock Nut
Qty. 1
21
27
3/8" x 3-1/2", Hex Bolt
Qty. 1
21
27
29
15
28
15
26
19
24
20
20
20
24
15
5/16" x 1", Hex Bolt
Qty. 2
22
Hitch Pin, 1/2" x 2-1/2"
Qty. 1
31
Hairpin Cotter 1/8"
Qty. 1
26
22
24
31
8
- OR -
L-1771 Rev. E 16
Step 7.
Hardware Bag D
23
25
25
25
23
23
4
4
23
3/4" Retaining Ring
Qty. 2
25
3/4" Mach. Bushing
Qty. 4
Install Towbar, Axles, & Wheels
5
5
L-1771 Rev. E17
Step 8.
Hardware Bag D
17
Stud Ball
Qty. 2
24
Hex Lock Nut, 5/16"
Qty. 2
17
24
10
Assemble Gas Spring
L-1771 Rev. E 18
Step 9.
Hardware Bag D
69
5/16" x 1-1/2", Hex Bolt
Qty. 4
74
5/16" Nylon Lock Nut
Qty. 4
72
5/16" Flat Washer
Qty. 4
69
72
74
ENGINE ORIENTATION
73
71
91
86
91
1/4" x 1-3/4", Carriage Bolt
Qty. 3
71
Flat Washer, 1/4"
Qty. 3
73
1/4" Nylon Lock Nut
Qty. 3
88
Step 10.
Hardware Bag E
111
111
5/8" Flat Washer
Qty. 1
Install Engine
Assemble Chute
L-1771 Rev. E19
34
1/4" Nylon Lock Nut
Qty. 4
Step 11.
Hardware Bag E
35
1/4" x 1-1/2", Hex Bolt
Qty. 4
Step 12.
Hardware Bag D
1
5/16" x 2", Hex Bolt
Qty. 2
57
5/16" Lock Nut
Qty. 2
57
56
55
1
37
56
55
Spacer, 1/8"
Qty. 2
56
5/16" Flat Washer
Qty. 4
37
5/16" Hex Nut
Qty. 2
Install Canopy Front Bracket
Install Canopy Side Brackets & Front End Tube
35
34
59
59
59
1/4" Flat Washer
Qty. 8
L-1771 Rev. E 20
Step 13.
Hardware Bag D
44
5/16" Lock Nut
Qty. 4
42
5/16" x 1-1/2", Hex Bolt
Qty. 2
58
5/16" x 2-1/2", Hex Bolt
Qty. 2
44
42
58
34
1/4" Nylon Lock Nut
Qty. 4
Step 14.
Hardware Bag E
41
34
41
1/4" x 1-1/2", Carriage Bolt
Qty. 4
Install Rear End Tube and Handle
Install Top Tubes
L-1771 Rev. E21
Step 15.
Hardware Bag E
52
Clip, Canopy Retainer
Qty. 8
52
51
Step 16.
Hardware Bag E
44
5/16" Nylon Hex Nut
Qty. 2
44
44
50
Install Canopy
Install Threaded Rod
L-1771 Rev. E 22
Step 17.
Hardware Bag E
43
Eye Bolt, 5/16" x 2"
Qty. 1
40
Whiz Lock Nut
Qty. 2
Step 18.
Hardware Bag D
54
90
73
43
54
Quick Link 3/16"
Qty. 1
Not To Scale
73
1/4" Nylon Lock Nut
Qty. 1
Canopy Boot
Upper Chute
Bracket
71
1/4" Flat Washer
Qty. 2
71
!
CAUTION: The Cable holds the canopy open
in the carts dump position. Do Not Skip this Step!
Install Eye Bolt
Install Cable Assembly
NOTE: Using a ice pick or knife make a
small hole in the canopy.
L-1771 Rev. E23
98
97
94
88
80
DO NOT START ENGINE
BEFORE SERVICING!
!
Step 19.
Hardware Bag D
STOP
Your polyVAC system engine is
shipped without oil or gasoline.
DO NOT attempt to start your
PolyVAC engine without
servicing the engine for oil First.
Install Hose
L-1771 Rev. E 24
Step 20.
TRACTOR PREPARATION
The Mower Deck Housing does not have to be
closely fitted to your mower deck, or airtight. It
just needs to be installed in front of the mower
deck opening where the grass exits using
existing holes in mower deck whenever
possible. Templates have been provided to give
you a starting point and guide for completing
this step. Depending upon the manufacturer of
your tractor and the year, variations may occur.
The guides can be used to help you get started.
It is recommended that you remove material a
little at a time to obtain the best fit.
Select and cut out template according to
Tractor Model and Mower Deck cutting width.
NOTE: Templates are for specific Tractor
Models. If yours is not included, proceed to
"Tractor Preparation" (49) and choose Option 1
(Step 22) or 2 (Step 22) that best fits your
Tractor Mower Deck and mount the Mower
Deck Bracket. Next, position Mower Deck
Housing under the Bracket as shown in Option
3 or 4.Trace around Mower Deck opening using
a marker pen.Cut out using a jig saw or key hole
saw.
Position and tape template over Mower Deck
Housing using two pencils for alignment as
shown on templates and Step 20.
Mark outline of template onto Mower Deck
Housing using a marker.
Cut Mower Deck Housing outline previously
marked using a jigsaw or key hole saw.
Remove Grass Deflector from Mower Deck.
NOTE: Keep Grass Deflector and reinstall
whenever your Lawn-Vac is not in use.
Determine the type of Mower Deck Bracket (96
or 99) based on Tractor Model and Mower Deck
width. Refer to Step 21 and to Chart for
recommended Options.
Position previously cut opening in Mower Deck
Housing to opening of Mower Deck, aligning
bottom of Mower Deck Housing to bottom of
Mower Deck.
Step 21.
42.
43.
44.
45.
46.
47.
48.
#2 Pencil holes for alignment
Mark and cut outline
Small Mower Deck Bracket(99)
Large Mower Deck Bracket (96)
93
L-1771 Rev. E25
TRACTOR PREPARATION
Measure the height of the Mower Deck opening
on your tractor. If the mower deck opening is 5-
3/4" or less use options 1,2, or 3 to mount the
Mower Deck Housing. If the Mower Deck
opening is greater than 5-3/4" use option 4.
Option 1. The top of the Mower Deck Housing
is flush with the top of the Mower Deck. Install
Large or Small Mower Deck Bracket using 1/4"
x1" or 5/16" x 1" Bolt (to match hole size in your
Mower Deck) with Flat Washer and Lock Nuts.
Align cut out Mower Deck Housing to discharge
opening in Mower Deck (under previously
installed Mower Deck Bracket) and mark the
three or two holes depending on Mower deck
Bracket type (Large, Small)
Drill 5/16" holes in the Mower Deck Housing.
Assemble Mower Deck Housing and to the
Mower Deck Bracket using 5/16" x 1" Carriage
Bolts (103), Flat Washers (106) and Lock Nuts
(109).
Option 2. The top of the Mower Deck Housing
is 3/8" or less above the mower deck. Install
Large or Small (Ears Up) Mower Deck Bracket
using 1/4" x 1" or 5/16" x 1" Carriage Bolt (to
match holes in your Mower Deck) with Flat
Washer and Lock Nuts. Use one to three Flat
Washers (110) to space Mower Deck Bracket
above Mower Deck Housing.
Align cut out Mower Deck Housing to discharge
opening in Mower Deck (under previously
installed Mower Deck Bracket) and mark the
three or two holes depending on Mower deck
Bracket type (Large, Small)
Drill 5/16" holes in the Mower Deck Housing.
Assemble Mower Deck Housing to the Mower
Deck Bracket using 5/16" x 1" Carriage Bolts
(103), Flat Washers (106) and Lock Nuts (109).
49.
Mower Deck
Mower Deck
Mower Deck
Mower Deck
93
96
93
99
Flush as possible
Flush as possible
93
96
93
99
OPTION 2
OPTION 1
110
110
103
106
109
103
106
109
103
106
109
103
106
109
Mower Deck
Housing
Mower Deck
Housing
Mower Deck
Housing
Mower Deck
Housing
3/8" or less
3/8" or less
Step 22.
Option 1
Hardware Bag F
Step 22.
Option 2
Hardware Bag F
L-1771 Rev. E 26
Mower Deck
Mower Deck
TRACTOR PREPARATION
Option 3. The top of the Mower Deck Housing
is 3/8" or more above the mower deck. Install
Large or Small Mower Deck Bracket using
Carriage Bolt (101) (from inside Mower Deck)
and Flange Nut (107). Tighten securely. Thread
a second Flange Nut (107) (with Flange Up)
onto Carriage Bolts. Adjust those Flange Nuts
so they are flush with top of Mower Deck
Bracket over Flange Nuts Securing with two
more Flange Nuts (Flange Down). Tightn
Securely.
Align cut out Mower Deck Housing to discharge
opening in Mower Deck (under previously
installed Mower Deck Bracket) and mark the
three or two holes depending on Mower deck
Bracket type (Large, Small)
Drill 5/16" holes in the Mower Deck Housing.
Assemble Mower Deck Housing and to the
Mower Deck Bracket using 5/16" x 1" Carriage
Bolts (103), Flat Washers (106) and Lock Nuts
(109).
Option 4. The top of the mower deck has a
mounting bracket for the grass deflector. The
Small Mower Deck Bracket (with ears down)
can be mounted to grass deflector bracket on
Mower Deck using 5/16" x 1" Carriage Bolts
(103) and Lock Nuts (109).
Align cut out Mower Deck Housing to discharge
opening in Mower Deck (under previously
installed Mower Deck Bracket) and mark the
three or two holes depending on Mower deck
Bracket type (Large, Small)
Drill 5/16" holes in the Mower Deck Housing.
Assemble Mower Deck Housing to the Mower
Deck Bracket using 5/16" x 1" Carriage Bolts
(103), Flat Washers (106) and Lock Nuts (109).
The final step is to install Hose to Mower Deck
Housing that was previously assembled.
93
96
Flush as possible
Flush as possible
Flush as possible
93
99
93
OPTION 4
OPTION 3
Mower Deck
99
107
101
107
101
103
106
109
103
106
109
103
106
109
Mower Deck
Housing
Mower Deck
Housing
Mower Deck
Housing
3/8" or more
3/8" or more
50.
Staep 22.
Option 3
Hardware Bag F
Step 22.
Option 4
Hardware Bag F
L-1771 Rev. E27
OPERATION
GENERAL:
Avoid over filling the unit, it can cause the tractor to lose
traction and skid, as well as cause the blower to clog.
Extremely heavy loads will be difficult to dump. Fill to a
capacity that is comfortable for you to dump. When
backing up, carefully back STRAIGHT to avoid "jack-
knifing", which can cause damage to your equipment.
BEFORE STARTING:
CAUTION:
Your lawn-vac system engine is shipped
without oil or gasoline.DO NOT attempt to start your
Lawn-vac engine without servicing the engine for oil
First.
1) Service the engine with oil and gasoline as instructed in
the se
p
arate en
g
ine manual.
2) Inspect the lawn-vac system to make sure the mower
deck adapter, hose, and upper chute are properly attached.
3) Check that the lower flap at the rear of the canopy is lying
to the inside of the cart bed.
4) Check the tires for proper inflation. This should be 30
p
si.
WARNING:
NEVER fill the fuel tank indoors, with the
engine running, or while the engine is hot. Do not smoke
while filling the fuel tank.
HOW TO START YOUR LAWN-VAC UNIT:
WARNING:
NEVER start or run the engine without the
hose and upper shoot being properly attached to the blower
housing and canopy.
1) Check that the engine has the proper level of oil and
g
asoline.
2) Attach the spark plug wire to the spark plug if it is not
alread
y
attached.
3
)
Turn the fuel shut-off valve to the "ON"
p
osition.
4) Move the choke lever on the engine to the "CHOKE"
p
osition.
(
A warm en
g
ine ma
y
not re
q
uire chokin
g)
5) Move the throttle control lever on engine to the "FAST"
p
osition.
6) Grasp the starter handle and pull the rope out slowly until
the rope becomes slightly harder to pull (this is the start of
the compression cycle in the engine). Let the rope rewind
slowl
y
.
7) Pull the rope with a rapid, full stroke. Keep a firm grip on
the starter handle. Do not let the starter handle snap back
a
g
ainst the starter.
8) Repeat steps 6 and 7 until engine starts. When engine
starts, move the choke control gradually to the "RUN"
p
osition.
HOW TO STOP YOUR LAWN-VAC UNIT:
1) To stop the engine, move the throttle control lever to the
"OFF" position.
2) Turn the fuel shut-off valve to the "OFF" position.
3) If the equipment is going to be unattended for an
extended period of time, or is going to be serviced, unplug
the spark plug wire from the spark plug.
CAUTION:
The muffler and adjacent areas are extremely
HOT
!
USING YOUR LAWN-VAC UNIT
CAUTION:
Vehicle braking and stability may be affected
with the addition of an accessory or attachment. Be aware
of changing conditions on slopes. Stopping distances will
be greatly reduced. Refer to your tractor manual for safety
instructions.
1) Inspect the unit to make sure that the mower deck
adapter, hose, blower housing, upper chute, and canopy
boot are all
p
ro
p
erl
y
attached.
2) Check that the lower flap at the rear of the canopy is lying
to the inside of the cart bed.
3) Check the tires for proper inflation. This should be 30
p
si.
4) Check that the engine has the proper level of oil and
g
asoline.
5) Begin operation with the tractor at low speed, adjusting
forward speed to match grass height and/or moisture
condition of the
g
rass in order to
p
revent clo
gg
in
g
.
6) Do not attempt to vacuum up any yard debris other than
g
rass and leaves.
WARNING:
Should your unit become clogged, shut off
tractor and lawn-vac engines. Do not attempt to unclog unit
without removing the spark plug wire from the spark plug.
This will prevent accidental starting of the engine.
TO EMPTY YOUR LAWN-VAC UNIT:
1
)
Shut off the tractor en
g
ine and set the brake.
2
)
Shut off the lawn-vac en
g
ine.
3) Using your foot, release the bed/canopy assembly by
p
ushin
g
the bed lock bar back toward the en
g
ine.
CAUTION:
Due to the use of the gas spring to assist
dumping of the cart and canopy, the cart bed/canopy
assembly may spring forward rapidly. To avoid possible
injury, stay clear of the cart bed/canopy assembly and the
cable assembly that is attached to the canopy. Also, be
sure that no one is near the unit before releasing the bed
lock bar.
4) Use a rake or suitable tool to draw the yard debris away
from the cart bed.
5) After the cart is emptied, pull down on the canopy handle
to close the canopy. Tip the bed/canopy assembly forward
to secure it to the lock bar latch.
6) Go to the front of the unit and attach the canopy boot
back to the u
pp
er chute.
!
!
!
!
!
!
L-1771 Rev. E 28
MAINTENANCE
TO USE YOUR CART WITHOUT THE
PolyVAC SYSTEM
:
HOW TO CONVERT YOUR
PolyVAC
TO A GARDEN
CART
CAUTION:
The muffler and adjacent areas are extremely
HOT!
1) Remove the cable assembly from the canopy by
releasin
g
the
q
uick link on the cable assembl
y
.
(
Ste
p
16
)
2) Using your foot, release the bed/canopy assembly by
p
ushin
g
the bed lock bar back toward the en
g
ine.
CAUTION:
Due to the use of the gas spring to assist
dumping of the cart and canopy, the cart bed/canopy
assembly may spring forward rapidly. To avoid possible
injury, stay clear of the cart bed/canopy assembly and the
cable assembly that is attached to the canopy. Also, be
sure that no one is near the unit before releasing the bed
lock bar.
3) Detach the front panel of the canopy by unbolting the
bottom fla
p
of the front
p
anel from the bed.
(
Ste
p
9
)
4) Place the cart tires on top of a two-by-four or an equivilant
object to elavate the car bed and tires off the ground. This
will allow the Gas Spring full extension and aid in its removal
WARNING:
The Gas Spring must be removed from the
unit when being used without the polyVAC system. The cart
will not dump properly without the Gas Spring still installed
and may result in damage to the cart and/or possible injury.
!
!
!
GENERAL:
The key to years of trouble –free service is to keep your
polyVAC unit clean and dry. Unauthorized modifications to
the unit may impair its function and safety.
Occasionally check all moving parts for free movement and if
necessary lubricate with oil. Should rust develop, sand lightly
and then paint with enamel.
Check the engine oil level before each use. Maintain as
instructed in the engine owners manual.
BREAK-IN SCHEDULE:
5 Hours
1) Disconnect spark plug wire.
2) Remove the hose from the blower housing.
3) Insert a block of wood or other suitable object to prevent
rotation of the impeller.
4) Using a torque wrench with 9/16” socket and 8” extension,
Re-torque the impeller bolt on the end of the impeller(item 84,
page 9) to 45 ft-lbs.
5) Clean the debris from the impeller.
6) Re-install the blower hose and spark plug wire.
7) Check the unit for loose bolts and tighten where
necessary.
8) Change engine oil. See engine owner’s manual for
required schedules and recommended oil specifications.
10 Hours
1) Perform steps 1 through 7 detailed in 5 Hours.
2) Using a stiff bristle brush and soap and water, clean mesh
screens on canopy.
3) Remove build-up of debris on inside of canopy sidewalls
with soap and water.
4) Verify tire pressure is between 28 and 30 psi. Apply
grease to wheel bearings using grease fittings.
5) Check engine oil level.
NORMAL MAINTENANCE
(15 Hours and Beyond)
Perform the following Steps every season or at 15-hour
intervals whichever occurs first.
1) Perform steps 1 through 7 detailed in 5 Hours
2) Perform steps 2 through 4 detailed in 10 Hours
3) Change engine oil per engine owner’s manual. Follow
required schedules and recommend oil specifications.
4) Service engine air cleaners if heavy soil is observed.
5) Lubricate moving parts.
6) Check all fasteners for tightness.
7) Inspect blower housing, chute, and hose for wear.
Replace with authorized factory replacements if worn.
8) Inspect canopy for wear. Patch or replace worn fabric.
WARNING: If tears exist on the rear of the canopy opposite
the chute exhaust, the canopy must be replaced.
L-1771 Rev. E29
d) Using a putty knife or other suitable tool, scrape the
impeller assembly to remove yard debris from the
impeller assembly. Warm water with soap will aid in
this process. A light coat of spray paint or oil will aid in
preventing the surfaces from rusting during the storage
period.
e) Reassemble unit.
2) Thoroughly clean the entire unit of yard debris. Clean
the screens to assure adequate air flow.
3) Lubricate moving surfaces with a light grade oil. Grease
the wheel bearings.
4) Clean the engine according to the engine owner’s
manual. For extended storage, it is important to prevent
gum deposits from forming in the engine fuel system. Refer
to the engine owner’s manual for the proper procedure.
5) Store unit in a clean dry area.
ENGINE MAINTENANCE
WARNING: Always stop engine and disconnect the spark
plug wire before performing and cleaning, lubricating, or
other repairs to the engine or impeller assembly.
1)Check engine oil level before each use. Only use
highquality oils. An SAE 30 grade oil with an API service
classification of SF or SG is recommended. Refer tothe
engine owner’s manual for requirements.
2) Service the air cleaner as required by the owner’s
manual. It is recommended that the service schedule
extremely dusty conditions be followed.
3) At the start of each season the spark plug should be
cleaned and the gap set. Refer to the owner’s manual
for specifications.
4) The impeller assembly normally does not require removal.
It can be cleaned while on the engine. If however the
impeller assembly (B-6890-15) is removed, the use of a
spring washer (B-6697), a special washer (B-7131-01) and
high strength bolt (B-7129) is required for re-assembly. The
following procedure must be followed:
IMPORTANT: Avoid damage! A bent or damaged impeller
will not be balanced and can cause engine damage.
Remove the impeller as follows:
1. Stop engine and disconnect spark plug.
2. Remove the blower hose from the blower housing.
3. Remove the blower housing from the blower housing plate.
4. Remove the bolt (A), spring washer (B) and flat washer (C)
and pull the impeller from the engine shaft (D).
5. Clean the engine shaft and the impeller hub of corrosion,
rust, or other materials.
Installing Impeller
1. Stop engine and disconnect spark plug.
NOTE: Make sure spring washer (B) is installed in
proper orientation, as shown in illustration.
2. Place the impeller on the tapered engine shaft. Install
the bolt with spring washer and flat washer into the engine
shaft. Tighten bolt to 61 N•m (45 lb-ft).
3. Install the blower housing to the blower housing plate
and secure with the original hardware. Install the blower
hose to the blower housing and tighten hose clamp
securely.
STORAGE
1) The impeller assembly must be cleaned prior to
storage for the season and more often if heavy wet
grass is encountered. The following procedure outlines
the steps necessary:
a) Disconnect spark plug from engine.
b) Remove the hose at the connection to the blowr
housing.
c) Remove the 8 screws connecting the blower
housing to te blower housing plate.
A
B
C
D
B
L-1771 Rev. E 30
YDEMERNOITIDNOC/ESUACMELBORP
ENGINE FAILS TO START* Spark plug wire disconnected. Connect wire to spark plug.
Fuel tank empty, or stale fuel. Fill tank with fresh fuel.
Fuel shut-off valve closed. Open fuel shut-off valve.
Faulty spark plug. Clean, adjust gap or replace.
LOSS OF POWER OR ENGINE
RUNS ERRATIC*
Spark plug wire loose. Connect and tighten spark plug wire.
Unit running on CHOKE. Move choke lever to OFF position.
Blocked fuel line or stale fuel. Clean fuel line; fill tank with fresh fuel.
Water or dirt in fuel system.
Disconnect fuel line at carburetor to drain fuel
tank. Refill with fresh fuel.
Carburetor out of ad
j
ustment. Ad
j
ust carburetor.*
Dirty air cleaner. Service air cleaner.*
ENGINE OVERHEATS* Carburetor not adjusted properly. Adjust carburetor.*
En
g
ine oil level low. Fill crankcase with
p
ro
p
er oil.
Engine clogged with debris. Clean debris from the engine's cooling system.
TOO MUCH VIBRATION Loose parts/fasteners.
Stop engine immediately and disconnect the
s
p
ark
p
lu
g
wire. Ti
g
hten all nuts and bolts.
Debris built up on impeller. Clean impeller with scraper to remove debris.
damage to impeller. Replace impeller.
UNIT DOES NOT DISCHARGE
DEBRIS INTO CANOPY/BED
Hose clogged.
Stop engine immediately and disconnect spark
plug wire. Remove hose from deck adapter
and blower housing, and clean out inside of
hose. If clogging continues, grass/debri is too
wet. Wait for drier conditions.
Upper chute clogged.
Stop engine immediately and disconnect spark
plug wire. Clean inside of upper chute. If
clogging continues, grass/debri is too wet.
Wait for drier conditions.
Foreign object is lodged in impeller.
Stop engine immediately and disconnect spark
plug wire. Remove hose from blower housing
and remove lodged object. If object/debri is too
large, remove blower housing and remove
ob
j
ect/debris.
Engine is running too slow. Use engine at full throttle.
.tracytpmE.llufsitinU
EXCESSIVE AMOUNT OF GRASS
LEAKS AT THE REAR OF UNIT
Canopy is not tied down with the
bun
g
ee tie stra
p
s
Connect both bungee tie straps to the bed per
instructions.
Flap at the rear of canopy is not lying
properly against the bed
Make sure the flap is lying inside the bed.
CANOPY WILL NOT STAY OPEN Gas spring not working properly.
Check gas spring for damage or wear; replace
if necessar
y
.
Cable assembly is not connected to
the canopy.
Connect cable assembly to the canopy per
instructions.
LOAD DOES NOT DUMP
CLEANLY
Large amount of yard debris has
been collected.
Drive tractor forward (a few feet) while unit is in
the dump position.
TROUBLESHOOTING
NOTE:
* - Refer to engine manual packed with your unit.
- For repairs beyond the minor adjustments listed above, please contact your nearest authorized service dealer.
ENGINE:
The engine is warranted by the manufacturer and can be serviced by any factory authorized service center. Refer to your
en
g
ine manual for warrant
y
, service, and o
p
tional information.
L-1771 Rev. E31
Intentionally Left Blank
L-1771 Rev. E 32
The limited warranty set forth below is given by Brinly-Hardy
Company with respect to new merchandise purchased and used
in the United States, its possessions and territories.
Brinly-Hardy Company warrants the products listed below
against defects in material and workmanship, and will at its
option, repair or replace, free of charge, any part found to be
defective in materials or workmanship. This limited warranty
shall only apply if this product has been assembled, operated,
and maintained in accordance with the Owner’s manual
furnished with the product, and has not been subject to misuse,
abuse, commercial use, neglect, accident, improper
maintenance, alteration, vandalism, theft, fire, water, or damage
because of other peril or natural disaster.
Normal Wear Parts or components thereof are subject to
separate terms as follows: All normal wear parts or component
failures will be covered on the product for a period of 90 days.
Parts found to be defective within the warranty period will be
replaced at our expense. Our obligation under this warranty is
expressly limited to the replacement or repair, at our option, of
parts found to be defective in material and workmanship.
HOW TO OBTAIN SERVICE: Warranty parts replacements are
available, ONLY WITH PROOF OF PURCHASE, through our
Pull Behind Accessories Customer Service Department. Call
877-728-8224.
This limited warranty does not provide coverage in the following
cases:
a) Routine maintenance items such as lubricants and
filters.
b) Normal deterioration of the exterior finish due to use or
exposure.
c) Transportation and/or labor charges.
d) The warranty does not include commercial and/or
rental use.
No implied warranty, including any implied warranty of
merchantability of fitness for a particular purpose, applies
after the applicable period of express written warranty
above as to the part as identified below. No other express
warranty whether written or oral, except as mentioned
above, given by any person or entity, including a dealer or
retailer, with respect to any product, shall bind Brinly-Hardy
Co. During the period of the warranty, the exclusive remedy
is repair or replacement of the product as set forth above.
MANUFACTURER’S LIMITED WARRANTY
FOR
Pull Behind Accessories
The provisions as set forth in this warranty provide the
sole and exclusive remedy arising from the sale.
Brinly-Hardy Company shall not be liable for incidental or
consequential loss or damage including, without
limitation, expenses incurred for substitute or
replacement lawn care services or for rental expenses to
temporarily replace a warranted product.
Some states do not allow thte exclusion or limitation of
incidental or consequential damages, or limitations on how
long an implied warranty lasts, so the above exclusions or
limitations may not apply to you.
During the warranty period, the exclusive remedy is
replacement of the part. In no event shall recovery of any kind
be greater that the amount of the purchase price of the product
sold. Alteration of safety features of the product shall void this
warranty. You assume the risk and liability for loss, damage, or
injury to you and your property and/or to others and their
property arising out of the misuse or inability to use this
product.
This limited warranty shall not extend to anyone other than the
original purchaser or to the person for whom it was purchased
as a gift.
HOW STATE LAW RELATES TO THIS WARRANTY: This
limited warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.
IMPORTANT: The Warranty period stated below begins with
the PROOF OF PURCHASE. Without the proof of purchase,
the Warranty period begins from the date of manufacture
determined by the serial number manufacturing date.
LAWNVAC WARRANTY PERIOD:
The warranty period for this LawnVac system is as follows:
Steel Frame Parts – 2 Years. Poly Bed – 2 Years. Hose,
Blower Housing and Impeller – 1 Year. Tires and Wheels are
normal wear parts - 90 days
The Engine is warranted by Briggs & Stratton. Warranty
information can be found in the Engine Owner’s Manual.
Brinly-Hardy Company, 3230 Industrial Parkway, Jeffersonville, IN 47130