维修手册-双桶桶壁一体

SERVICE MANUAL

TWIN TUB WASHING MACHINE

PWM6010M

PWM8010PM

PWM1010PM

PWM1210PM

1.SAFETY PRECAUTION

-2-

1. Safety precaution

2. Introduction of product

2.1 Name of parts

3.Trouble shooting

3.1 Malfuction and solution

3.11. Unusual sound when washing or wash

weakly (motor with sound)

3.12. Can not wash(motor does not rotate)

3.13. Electric leakage

3.14. Spin tub can not rotate

3.15. Start of spin is too long;spin tub bump

with outer tub when running

3.16.Unusual sound when spinning

3.17.Unusual sound when pulsator rotates

3.18. No drain or unsmooth drain

3.19. Poor brake of spin tub

3.110. Water leakage from the side of

wash tub

3.111. Water leakage from the side of spin tub

3.2 Fault tree

3.21. Can not wash (motor does not rotate)

3.22. Spin tub can not rotate

3.23. No drain or unsmooth drain

4.Dismantling ways of main parts

4.1. Remove the knobs

4.2. Remove the control panel

4.3. Remove the spin cover

4.4. Remove the pulsator

4.5. Remove the lint filter

4.6. Remove the frame

4.7. Remove the spin tub

4.8. Remove the base

4.9. Remove the motor pulley

4.10. Remove the capacitor

4.11. Remove the brake wheel

5.Electronic components

5.1. Self-test method of wash timer

5.2. Self-test method of spin timer

5.3. Self-test method of wash-drain selection switch

5.4. Self-test method of safety switch

5.5. Self-test method of capacitor

5.6. Self-test method of motor

6.Circuit diagram

7.Explored view & list of parts

TABLE OF CONTENES

Do not spray water directly to

the machine.

Avoid sp raying water

Do not install the machine in

damp or rainy environment to

avoid electric shock, fire,

machine failure,or deformation.

Avoid dampness

Do not dismantle the machine

by yourself.

Forbid dismantling

Do not insert or unplug the plug

with wet hands to avoid electric

shock.

Forbid wet hands

To avoid electric shock

resulting from electric leakage,

please connect grounding wire

of the plug properly.

Grounding

Do not place inflammable

materials like burning candle,

mosquito incense, cigaret etc.

or heating source like electric

stove, calorifier etc. on the

machine.

Forbid

Wipe off dirty and dust on the

plug often to prevent poor

contact w

ith power supply.

+

Do not exceed the max. water

level to avoid water overflowing

and machine failure.

Forbid

+

Make sure that the water inlet

hose is connected and the tap

is opened before washing.

Unplug the plug from socket

after use.

Unplug the plug

Do not put hands into the tub

before it stopping running.

Forbid putting into

Do not wash clothes that are

stained with kerosene, petrol,

alcohol, and other fl

ammable

s

ubstanc

e.

Forbid

Do not damage the power cord

and plug to avoid electric

shock , short circuit or fire.

Forbid

Do not let baby climb to the

machine or p

lay near runni

ng

tub to avoid accident.

Forbid

If use warm water, the water

temperature should not

exceed 50℃.

Forbid

Do not replace power cord by

yourself.

Forbid

Do not let baby sit on it or place

heavy things on it.

Forbid

Do not pull the cord when

unplug the plug.

Do not wash down-filled coat,

raincoat or similar clothes.

wat erpro of

Forbid

Insert the plug tightly when

use.

-1-

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

18

19

SAFETY PRECAUTION

Control panel

Wash cover

Lint filter

Pulsator

Base

Spin cover

Cabinet

Drain hose

Safety cover

Frame

(For lower drain only)

Drain hose

(For upper drain only)

Wash tub

Power plug

* The drawing above is based on the actual washer.

2. INTRODUCTION OF PRODUCTS

2.1 Name of parts

Symptom

Possible reason

Solution

1. Unusual

sound when

washing or

wash weakly

(motor with

sound)

a. Laundry is much more than rated

washing capacity.

b. pulsator is tangled with clothes or

blocked by things like coins.

d. Pulley broken or pulley screw is

loose .

e. Capacitor failure.

f. Wash-drain selection switch does

not work.

c. V-belt loose, broken or fall from

the strap wheel.

a. Reduce the laundry till the

pulsator can rotate normally.

b. Take off plug, remove the

pulsator and take out the

tangled clothes or other things.

c. Replace v-belt or reload the

v-belt.

d. Replace the pulley or tight the

pulley locking screw.

e. Replace the capacitor.

f. Replace the switch.

a. Power supply is cut off or poor

contact of plug and socket.

b.

c. Wash timer is in poor contact or

faulted.

d.

e. Wash motor failure.

Voltage is too low.

Fuse is burned.

3. Electric

leakage

a. Conductive wire or alive parts in

the machine contacts with metal

cabinet.

b. Bad grounding wire.

c. 2 power lines of the power supply.

d. Weak insulation strength of motor

e. Insulation layer of wire harness is

broken.

a. Check the power supply and

adjust the plug to insure good

contact.

b.

c. Check the wire harness or

replace the wash timer.

d.

e. Replace the wash motor.

Do not use the washing

machine until the voltage rise to

rated voltage.

Replace the fuse.

a. Check wire connecting in the

machine.

b. Check the grounding wire.

c. Examine and replace the power

supply.

d. Replace the motor.

e. Examine the wire harness and

bind up the broken wire.

2. Can not wash

(motor does

not rotate)

3.TROUBLE SHOOTING

3.1 Malfuction and solution

-4--3-

Symptom

Possible reason

Solution

3.TROUBLE SHOOTING

Symptom

Possible reason

Solution

3.TROUBLE SHOOTING

4. Spin tub can

not rotate

5. Start of spin

is too long;

spin tub

bump

with outer

tub when

running

6.Unusual

sound

when

spinning

a.

b.

c.

d.

e.

Spin motor winding is burned.

Fuse is burned.

Spin timer does not work.

Capacitor failure.

Cable joint is loosened.

a.

b.

c.

d.

e.

If the motor is damaged

because of water leakage

from spin tub, check the

reason of leakage and solve

the problem.

Replace the fuse.

Replace the spin timer.

Replace the capacitor.

Join the cable with a pair of

plier.

a. Clothes in spin tub is placed

uneven.

b. Laundry is much more than rated

load.

c. Drain hose is not placed properly

or too much water stored in the

spin tub.

d. The pull-in torque of spin motor

is low.

e. The capacity of capacitor is low.

f. The brake plate is too near to the

connector.

a. Make the clothes even.

b . Reduce the load.

c. Place the drain hose properly

and do not use it until water in

spin tub is drained completely.

d. Replace the spin motor.

e. Replace the capacitor.

f. Adjust the position of brake belt

and belt hanging hole to keep a

proper space between the brake

plate and the connector.

a. There is a lack of oil for

oil -retaining bearing of the spin

tub rotating shaft .

b. External things, like socks exist

between spin tub and wash tub.

c. The machine is not placed even or

laundry is not placed even.

d. Unusual sound from the spin

motor.

e. The brake plate is too near to the

connector.

a. Lubricate the oil-retaining bearing.

b. Take off the spin tub and remove

the extra things.

c. Place the machine on flat ground

and adjust the laundry .

d. Replace the spin motor.

e. Adjust the position of brake belt

and belt hanging hole to keep a

proper space between the brake

plate and the connector.

a. There is things like coins, buttons

under the pulsator.

b. The fixing screw become loose

and the pulsator vibrates.

c. Gear in the retarder is damaged.

d. Anti-loose nuts on the big pulley

become loose, so the wheel

jumps and make unusual noise.

e. The v-belt is not smooth and

makes noise when running on the

pulley.

f. The motor pulley and the big

pulley is not at a level.

g. Noise inside the wash motor.

a. Dismantle the pulsator and take

out the things.

b. Tighten the fixing screw.

c. Replace the retarder.

d. Screw tight the anti-loose nuts.

e. Replace the v-belt.

f . Adjust the motor pulley to make

it at the same level with the big

pulley.

g. Replace the wash motor.

7.Unusual

sound when

pulsator

rotates

a. When draining, the hose is not put

down and the water can not be

drained.(for lower drain function

only)

b. Wash -drain selection switch is

not in “drain”position.

e. Drain outlet is blocked at the side

of wash tub.

f. Drain falls from the switch.

g. Drain belt is loosened or broken.

c. Drain outlet is not laid properly.

(for upper drain function only)

d. Drain pump failure

( for upper drain function only).

belt

a. Put down the drain hose and

make the hose mouth to the

sewer.

c. The drain hose should be placed

86 cm-100cm from the bottom of

the ground.

e. Dismantle the pulsator and take

out the blocks at the drain outlet .

f. Connect the drain with the

switch.

g.Replace the drain belt.

b. Turn the switch to “drain” position

d. Replace the pump or open the

valve cover to clear up the pump.

belt

8. No drain or

unsmooth drain

-6--5-

Symptom

Possible reason

Solution

3.TROUBLE SHOOTING

9. Poor brake

of spin tub

a. Safety switch contact does not

open when open the spin cover.

b. The tightwire kit becomes loose.

c. Brake plate is badly worn.

d. Brake belt is too tight.

a. Adjust the safety switch contact.

b. Reload the brake belt or brake

steel wire.

c. Replace the brake plate.

d. Adjust the position of drain belt

and brake belt hanging hole to

keep a proper space between

the brake plate and coupler.

a. Wash tub leaks.

b. Seal ring of the retarder leaks.

c. The overflow hose brakes and

water leaks from the broken place.

d. Drain valve core brakes and water

leaks from the valve cover.

e. Drain hose joint is badly bound

and water leaks from the joint

place.

a. Replace the wash tub.

b. Replace the seal ring of the

retarder.

c. Replace the overflow hose.

d. Replace the drain valve core.

e. Dismantle drain hose joint and

stick them again.

11. Water

leakage from

the side of

spin tub

a. The rubber damper is not properly

fixed and water leaks from the

brim of rubber damper.

b. Spin seal broken and water leaks

from the broken place.

c. The diameter of spin shaft

becomes smaller because

abrasion.

a. Replace the rubber damper.

b. Replace the spin seal.

c. Replace the spin tub.

10. Water

leakage from

the side of

washing tub

Can not wash

Y

N

Y

N

Whether the power

supply is well

Check the power supply

Whether the plug

is contact

Adjust the plug to insure

good contact

Whether the voltage

is correct

Wait the voltage to rise

to correct voltage

Whether the wash

timer is well

Y

N

Replace the wash timer

Whether the fuse

is well

Replace the fuse

Whether the capacitor

is well

Replace the capacitor

Y

N

Whether the wash

motor is well

Replace the wash motor

3.TROUBLE SHOOTING

1. Can not wash (motor does not rotate)

3.2 Fault tree

-8--7-

3.TROUBLE SHOOTING 3.TROUBLE SHOOTING

Can not spin

Y

N

Y

N

Whether the Cable

joint is well

Join the cable with a

pair of plier

Whether the spin

timer is well

Y

N

Replace the spin timer

2. Spin tub can not rotate

Whether the fuse

is well

Replace the fuse

Whether the capacitor

is well

Replace the capacitor

Whether the spin

motor is well

Replace the spin motor

3. No drain or unsmooth drain

Can not drain

Y

N

Y

N

Whether the drain

hose is put down

Put down the drain hose

Whether the wash-

drain selection switch is

not in “drain”position

Whether the drain

hose is laid properly

Whether the drain

pump is well

Y

N

Replace the drain pump

Whether the drain

hose at the side of

wash tub is blocked

Dismantle the pulsator

and take out the blocks

in the water drain hose

Whether the drain

belt is on the switch

Hang the drain

belt onto the switch

Y

N

Whether the drain

belt is well

Replace the drain belt

Turn the switch to “drain”

position

The drain hose should be

placed 86cm-100cm from

the bottom of the ground

for lower drain function only

for upper drain function only

-10--9-

N

Y

Whether the safety

switch is well

Replace the safety

switch

4.DISMANTLING WAYS OF MAIN PARTS

1. Remove the knobs

a.Take out the knobs directly

because knobs are inserted

into the control panel.

b. If it is difficult to take knobs out,

a straight screwdriver wrapped

with cloth can be used for help.

Operation step

Picture

a.

b.

2. Remove the control panel

a. Take down the back cover by

loosen-ing off the screws.

b. Take down the bag by cutting

off the nylon clip. Take down

all wire nut with a plier and make

all wire clamps loose. And then

unfasten the drain belt

connector.

c. Unfasten the screws on the

control panel.

d. The control panel can be lifted

and removed.

a. b.

c.

d.

4.DISMANTLING WAYS OF MAIN PARTS

Operation step

a.

c.

a.

3. Remove the spin cover

a. Open the spin tub cover. Loosen

the connector of the brake belt .

b. Keep the spin tub cover open and

remove the hinge spring.

c. The spin cover can be drawn

out by swinging.

4. Remove the pulsator

a. Unscrew the pulsator screw.

b. Draw out the pulsator with

hands.

Picture

b.

-12--11-

a.

5. Remove the lint filter

a.Press the lint filter subassembly

then pull it out.

a. b.

c.

d.

6.Remove the frame

a. Screw off fixing screws of the

frame.

b. Screw off screws under the

handles at both sides of the

frame.

c. Screw off the stainless steel

screw on the top surface of

the frame.

d. The frame can be removed.

4.DISMANTLING WAYS OF MAIN PARTS

Operation step

Picture

a.

b.

8. Remove the base

a. Press the V-belt at the part near

the pulley. Then take down the

V-belt by rotating the pulley.

b. Spread one blanket on the

floor then lay down the washing

machine. Pull out the drain hose

from the clamp and draw out the

drain hose subassembly. After

screws on the base are

unscrewed, the base assembly

can be disassembled.

4.DISMANTLING WAYS OF MAIN PARTS

Operation step

Picture

a.

9. Remove the motor pulley

a.Loosen the nut with special

wrench,then loosen the screw.

10. Remove the capacitor

a.Hold firm the capacitor then

pull it out.

11. Remove the brake wheel

a.Loose the fixing screw then

draw the brake wheel out.

-14--13-

a.

b.

7.Remove the spin tub

a. Unscrew the fixing screw under

the tub with a socket wrench.

b. The spin tub can be removed

then.

5.ELECTRONIC COMPONENTS

Operation step

Picture

1. Self-test method of wash

timer

Turn the wash timer to work

condition. Use a multimeter to

measure the connection and

disconnection condition of

input terminal(brown wire) and

output terminal (yellow or orange

wire), and the wash timer should

be regular on-off.

2. Self-test method of spin timer

Use a multimeter to test the two

conducting wire. If the spin timer

is in working condition, the two

wire should be conductive.

3. Self-test method of

wash-drain selection switch

Use a mulimeter to measure the

selection switch, the switch

should be regular on-off.

5.ELECTRONIC COMPONENTS

Operation step

Picture

4. Self-test method of safety

switch

The safety switch should be in

closure state when the spin tub

cover is closed.

5. Self-test method of capacitor

Use an analog multimeter to measure

capacitance by connecting the two

ends of capacitor with the multimeter

rod connector . If the pointer swing

to the direction of smaller

resistance ,and then turn back to

the direction of “0” slowly, it means

that the capacitor is ok. If not, it

means that the capacitor is

faulted.

6. Self-test method of motor

a. To check whether the motor

insulation is damaged by

water leakage:

Use a 500 V megohmmeter to

measure whether the insulation

resistance of motor is higher than

30MΩ At the same time, check

whether the other resistance of

the motor are normal. If the

other resistance are abnormal

(any short-circuit, open circuit

appears),the motor can not be

used. Only the two items are

normal, the motor can be used.

.

-16--15-

5.ELECTRONIC COMPONENTS

Operation step

Picture

b. Check whether the motor

resistance is normal in the

condition of no water

condition:

Use a multimeter to measure the

resistance of the three leads, and

name them R1, R2, R3.Only the

“R1+R2=R3” indicates that the

motor resistance is normal.

c. Check the motor operation

condition:

For the motor under

use, add certain 20 # machine oil on

the upper and down bearing to

eliminate the negative effect arising

from water leakage.After powering

on the two components, there

should be no obvious noise,

vibration,or odor of the motor.

Use power cable with fuse to

connect the motor and capacitor

correctly, and do the preparation

for insulation.

6.CIRCUIT DIAGRAM

-18--17-